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NEW G-Series Shaving System with Direct Mount™ Insert Technology

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Turn Problem Jobs into Money-Makers

New G-Series™ Shaving System with Direct Mount™ Technology
Dramatically Boosts Performance for Midwestern manufacturer

June 2003

"Schlitter's new G-series™ shaving system eliminated our chatter problem and improved part finish by 80%. Now we change tools every two weeks instead of re-sharpening daily, and no longer have to constantly adjust for size" It's my job to be on the lookout for ways to improve part quality and reduce costs", says Ken Janik, Manufacturing Manager for Berkley Screw Inc. "We've tried to extend the life of pin-style holders by adding carbide bushings but this still didn't control chatter".

Our NEW G-Series™ Shaving System was the result of nearly two years of research into the problems facing today’s operators, inspectors and shop floor managers.

  • Increased rigidity improves surface finish and tool life, eliminates chatter
  • Adjustable gib allows you to adjust for wear, extending the useful life of the holder
  • Removable tool post allows you to use either traditional dovetail tooling or make the change to our advanced Direct Mount™ insert technology for vastly improved quality and performance while significantly improving ease-of-use (haven’t you always wished your second shift didn’t have to change tools or adjust holders?)
  • Same easy setup as our original pin-style holders
  • Most of the same parts as our original pin-style holders, meaning you can upgrade your shaving operation without making your extensive parts inventory obsolete.

Actual results in 12L14 on New Britain Screw Machine

  New Setup Prior Setup
Holder type New G-Series Original Pin-Style
Tooling type Insert Dovetail
Tooling material Carbide T-15
Micro-finish (fresh tool) 9 Ra 45 Ra
Micro-finish at tool change 65 Ra 120 Ra
Pieces per Edge 70,000 5,000
Shifts to tool change 24 2

The new G-Series™ holder is now available in over a dozen configurations for nearly all screw machines. Call or fax for your quote on a new Schlitter G-Series™ Shaving System and Tooling. Schlitter Tool has been known as a leader in shaving and forming technology since 1933 and holds numerous patents. To

“As soon as my operators saw the huge quality improvement from the new G-Series™ holders, they each wanted one for their own machines”

Ken Janik- Berkley Screw

 

Copyright © 2003-2007 Schlitter Tool       Note: HexMaster, G-Series Shaving System and Direct Mount Insert are Trademarks of Schlitter Tool, Warren MI