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HexMaster Rotary Broaching Attachment or "Wobble Broach"

New HexMaster Elite 5000 Series eliminates complicated setups on ID forms up to 3/8" in diameter. Perfect for Swiss CNC or screw machines, Davenports and other small machines. Also great for small forms on larger machines.

Call for your free Engineers Guide to Rotary Broaching Today.

About Rotary Broaching

Rotary broaching is an easy, quick way to create hex, spline or other shapes in the ID or on the OD of your part. Rotary broaches work with either the holder or the part rotating, so they can be used on lathes and screw machines or in machining centers or hydromats. Use an ID holder for internal shapes and an OD holder for external shapes like those shown below.

  Sample broached parts.

Why Buy from Schlitter tool? We designed our holders for use in our own state-of-the-art facility after being disappointed with what was available on the market. A customer saw our holder during a plant tour and ordered ten on the spot. A new product line was born! Our HexMaster™ rotary broaching attachments have been engineered to absolutely outperform any other holders on the market. Which means more uptime and less maintenance.

 

HexMaster ID Broaching Available in 4 body sizes to suit every application. Use the Baby Swiss holder on any work 3/8" or smaller. Ideal for Swiss and Davenport machines for small work where quick setup is a necessity (the tool is always on-center). Use the adjustable Swiss holder for a little larger work on the same machines. Our 3000 series is ideal for most screw machine and CNC work and our 2000 series is ideal for large work. Special configurations are available on request.

MT Morse taper size

flange width Fw

flange height Fh

tool shank dia. Td

Bw

body length Bl

shank dia. Sd

We reserve the right to make corrections and alterations.

Text Box: flange height Fh
Text Box: Bw

ID Holders

Order #

Td

Sd

Bw

Bl

Fw

Fh

Baby Swiss
Instant setup, ultra-low profile set this holder apart. Use 1.25” long tools.

Up to 3/8” capacity

HM5062A

.315
8mm

.625

1 3/16

1 7/8

n/a

n/a

HM5075A

.750

HM5012A

12mm

HM5022A

22mm

Swiss/ Davenport
4000 Series

HM4016A

.315
8mm

16mm

1 5/8

2 1/8

1 5/8

2 5/8

HM4062A

5/8

HM4075A

3/4

HM4016B

.500

16mm

HM4062B

5/8

HM4075B

3/4

Standard
3000 Series

HM3062A

.315

5/8

1 5/8

2 5/8

1 3/4

3 15/32

HM3075A

3/4

HM3100A

1

HM3125A

1 1/4

HM3062B

.500

5/8

HM3075B

3/4

HM3100B

1

HM3125B

1 1/4

Large Capacity

2000 Series

HM2125B

.500

1 1/4

2 1/4

3 1/4

2 9/16

4 3/8

HM2150B

1 1/2

HM2175B

1 3/4

HM2200B

2

HM2125C

.750

1 1/4

HM2150C

1 1/2

HM2175C

1 3/4

HM2200C

2

Need a special holder? Special is our middle name. Call today.

 

NEW HexMasterOD/ID Broaching Holder Available in 2 body sizes to suit the size of your machine. Larger body sizes have increased thrust capacity. Each body size takes a specific OD tool and is available in multiple shank sizes. Special configurations like extra long shanks or unusual shank styles are available on request. Our HM3000 series is engineered for External or Internal Broaching. This holder features the longest running bearings in its capacity range, meaning less maintenance & downtime. A unique feature of our OD tools is the ability to broach using ID tooling. Broach a spline on the OD of one part then replace your tool and broach a hex on the ID of your next part using a 1/2" diameter tool. This holder is really 2 tools in 1!

OD Holders

Order #

Td

Shank Dia.

Bw

Bl

Fw

Fh

Swiss/ Davenport
4000 Series

HM4016E

.9448

16MM

1 5/8

2 1/8

1 5/8

2 5/8

HM4062E

5/8

HM4075E

3/4

Standard
3000 Series

HM3075E

1.5748

3/4

1 5/8

2 5/8

1 3/4

3 1/2

HM3100E

1

HM3125E

1 1/4

HM3150E

1 1/2

HM3200E

2

Broach Tooling The following table lists some of the common shapes that are successfully broached every day in a variety of materials. Rotary broaching can also machine irregular or non-standard shapes. For best results, simply send us a part print (by email or by fax to 586-771-8190) and we'll design and build your broach tools to make your job easier.

Basic Shapes

More Complex Shapes

Hex

Spline
Square Involute
Double D 8-Point Star
keyed      Serration
Double Hex Torx

 

Engineering Data

For the latest engineering data and product tips & information, call for your FREE full-color guide to rotary broaching. The guide has the latest engineering data on holders and their use and offers the most practical and accurate speed & feed information in the industry.

Included in this guide:

bullet

Detailed, step-by-step setup & use.

bullet

Detailed, full color graphics & examples.

bullet

Key info. on 8 OD and 26 ID HexMaster models.

bullet

Feed charts for different materials.

bullet

Thrust charts for different materials and tool sizes.

 

Order by calling 1-800-521-1743.

 

Feeds & Speeds

The following charts will guide you in finding safe starting parameters for ID or OD broaching.

ID Broaching Feeds & Speeds

IPR

Form Diameter

0

¼

½

¾

1

1½ 1/2