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NEW
G-Series Shaving System with Direct Mount™ Insert
Technology
GET A COPY OF OUR LATEST CATALOGS
CALL
TOLL FREE!
1-800-521-1743
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Pin-style shaving systems,
Shave Supports, Tooling
Advanced G-Series Shaving Systems from Schlitter
Advanced shaving system provides excellent control of
critical OD tolerances without fuss.
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 US
6,880,436 B2
Advantages:
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Increased rigidity fights chatter caused by loose
slide.
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Use either dovetail tooling or our advanced
Direct Mount™ Inserts for extended
machine up-time.
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Locking float adjustment for prevents drift in
setup.
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Precision engineered gib can be adjusted with a
single screw (no cheap brass gibs in Schlitter holders).
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Uses the same roll holders and jaws as our
best-selling pin-style holders, preserving your investment in
spare parts.
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Over 19 different holders engineered to fit most
American and European screw machines.
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Top view
showing precision dovetail slide. |
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A shave
support helps prevent chatter and increases accuracy. |
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Tool posts
are inexpensive and provide more rigidity
than dovetail tools. |
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G-Series holders can use standard dovetail tooling or
advanced Direct Mount™
Inserts. |
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More here...
We spent years getting feedback from
owners and operators before designing our new G-Series™ Shaving
System. Our original, best-selling pin style shave tool holders
could wear over time, requiring regular maintenance to prevent a
loose head which might allow chatter.
Our New G-Series shaving system
resists wear in the slide mechanism and gives the user the ability
to adjust for wear when it occurs. The overall design of the holder
is simple, to reduce maintenance and to provide consistent accuracy.
We designed the new holder to accept
both traditional dovetail tooling and advanced new insert style
tooling. We call this our Direct Mount™ insert system. This system
eliminates the design limitations of using dovetail adapters with
inserts. We eliminated tool clamps for most parts under 1 ½” long
for better coolant and chip flow and to avoid any blind pockets
where a small chip could cock the insert during tool change.
Direct Mount™ inserts are self
aligning and fool proof. They are available in both HSS and carbide
in both unfinished blanks and with finished forms.
The G-Series holders are a great
value and preserve your investment in parts, mounting blocks and
tooling. The next time you need a shave tool holder, make
it a G-Series™ holder from
Schlitter Tool. |
Pin Style Shaving Systems
Schlitter Pin Style Shaving Systems have been the standard the
world over for 7 decades. We've improved over the original design through the
use of better materials and tighter manufacturing processes. Schlitter ships
more shave tool holders each year than all the other manufacturers combined.
Shaving Supports Reduce Chatter,
Increase Accuracy
We make shave supports (single roll supports) for a wide variety
of screw machines and can even make them for Euroturn, Tornos and other European
designs. Call for details.
Shave Tooling
 
Our adapters are among the lowest cost in the
industry.
We manufacture shave and form tooling to exacting tolerances to
make your life easier.
Available styles:
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Advanced Direct Mount™ Inserts. Ideal for
increasing productivity and machine uptime. No clamps to interfere with chip
or coolant flow. Available in various widths in HSS and tough, micro-grain
carbide. NEW: You can finish EDM your insert blanks or we can finish them
for you in our state-of-the-art facility.
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Brazed Carbide for materials or jobs requiring long tool life and higher
accuracies than HSS.
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HSS
in all grades.
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Dovetail blanks for those with their own EDM machines.
NEED TOOLING- GIVE US A CALL, FAST, ACCURATE,
AFFORDABLE.
How Shaving Works:
Shaving corrects for the two most common
causes of sizing error on a screw machine:
Infeed Error: Infeed error occurs when the slide does not consistently repeat
as it feeds into the work.
Index Error: Index error occurs when the machine does not index perfectly
between stations, causing the tool to come in slightly higher or lower from
spindle to spindle.
Follow the diagram below to see how shaving works:
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STEP 1:
Shave tool holder feeds toward work. Roll (blue) is set to contact the
part before the tool (red). |
STEP 2:
Roll contacts work before the tool, lifting the tool into the cut. |
STEP 3:
The shave head feeds through
and slightly past part centerline.
Diameter is controlled by the distance between the roll and the tool, not
by the infeed. Because the shave head floats and cuts past centerline, shaving
automatically corrects for both infeed and index errors. |
Typical tolerance is ±.0005" inches on the diameter.
Double shaving typically reduces the tolerance to only
±.00025".
Data for select shave tool holders...
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Holder
Capacity |
Dovetail Size |
Max.
Dovetail
Length |
Shank Diameter |
Original Pin Style |
Body Length |
NEW
G-series |
Body Length |
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0 to ½ |
½ |
1 ⅛ |
⅞ |
62-1H |
2 ⅛ |
N/a |
2 ⅛ |
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0 to ⅝ |
½ |
1 1⁄16 |
1 |
62-72 |
2 ¼ |
62-72G |
2 ¼ |
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0 to ⅞ |
½ |
1 1⁄16 |
1 |
62-77 |
2 ¼ |
62-77G |
2 ¼ |
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0 to ⅝ |
⅝ |
1 ¼ |
1 |
62-2 |
2 ⅜ |
62-2G |
2 ⅝ |
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0 to 1 |
⅝ |
1 ½ |
1 ¼ |
62-62H |
3 |
62-62G |
3 ¼ |
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0 to 1 |
1 |
1 ⅝ |
1 ¼ |
62-4H |
3 ⅛ |
62-4G |
3 ⅜ |
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0 to 1 ¼ |
1 |
1 ¾ |
1 ¼ |
62-5 |
3 ½ |
62-5G |
3 ¾ |
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⅜ to 1 ⅝ |
1 |
1 ¾ |
1 ½ |
62-6 |
3 ½ |
62-6G |
3 ¾ |
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¾ to 2 |
1 ¼ |
1 ¾ |
1 ½ |
62-7 |
3 ½ |
62-7G |
3 ¾ |
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1 to 2 ¼ |
1 ¼ |
1 ¾ |
1 ½ |
62-8 |
3 ½ |
62-8G |
3 ¾ |
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1 ¼ to 2 ⅝ |
1 ½ |
1 ⅞ |
1 ½ |
62-9 |
3 ¾ |
62-9G |
4 |
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1 ½ to 3 |
1 ½ |
1 ⅞ |
1 ¾ |
62-10 |
4 |
n/a |
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1 ⅝ to 3 ½ |
1 ½ |
1 ⅞ |
1 ¾ |
62-11 |
4 |
n/a |
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2 ⅛ to 4 |
1 ⅝ |
2 1⁄16 |
2 |
62-12H |
4 ⅜ |
n/a |
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2 ⅞ to 5 |
1 ⅝ |
2 9⁄16 |
2 ¼ |
62-13H |
5 ¼ |
n/a |
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4 ½ to 6 |
1 ⅝ |
2 7⁄16 |
2 ¾ |
62-82 |
6 |
n/a |
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